Packaging for a greener beauty industry - Bespoke Advantage
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Refill and Reuse - Packaging for a Greener Beauty Industry

The beauty industry is no stranger to change – trends evolve, formulas improve, and consumer values shift. One of the most pressing shifts today is toward sustainability, especially when it comes to packaging. From luxe glass bottles to glossy plastic compacts, beauty products have traditionally prioritized aesthetics over environmental impact. But with over 120 billion units of packaging produced by the global cosmetics industry annually, much of it unrecyclable, there’s a growing demand for greener solutions.

We’re seeing a rise in refillable products, biodegradable packaging and minimalist designs that reduce waste without sacrificing style. Consumers play a key role too. Supporting brands that prioritize sustainability, recycling correctly, and embracing minimalism in personal care routines are all steps in the right direction.

Sustainable beauty isn’t just a trend – it’s the future. And it starts with what’s on the outside, as much as what’s within. We sat down with our NPD manager, Roz, who’s at the forefront of innovation, trend-spotting, making sure our packaging choices are as kind to the planet as they are to your shelf.

Are there any exciting innovations in sustainable packaging that we should be looking out for? Absolutely! Sustainable beauty packaging is no longer a trend but a requirement for all beauty brands. Sustainable packaging is a hotbed of innovation right now, with brands and start-ups pushing the boundaries to combine aesthetics, functionality, and eco-friendliness. Here are some exciting developments to keep an eye on:

Biodegradable and compostable materials such as mushroom packaging which is grown from mycelium, is fully compostable and structurally sound. Another innovation is seaweed-based alternatives and also paper pulp and moulded fibre being used for paper tubes for balms and deodorants.

Another innovation is upcycled and waste-based packaging. Some brands such as Ren Skincare use packaging made from collected ocean waste. Lush is a pioneer in this space – by partnering with Spectra Packaging it has been using 100% recycled PET for its clear bottles for over 10 years. The brand has introduced certified recycled Preventative Ocean Plastic ™ helping to protect marine ecosystems and coastal communities who see the impact and effects of ocean plastic pollution.

Refillable beauty products are becoming more popular – what are the challenges in designing refill systems?
Great question – we are seeing more and more refillable beauty products in the marketplace which is encouraging. Brands such as Kjaer Weis and La Bouche Rouge have created luxury outer cases and sleek refill interiors where the case is almost a collectable. L’Occitane, is a good example of using eco-fillable pouches that use 90% less plastic and yet give a luxury feel where heritage branding meets sustainability.

How can beauty brands educate consumers about proper disposal and recycling of their products?
Consumer education is crucial to making sustainable beauty actually sustainable. Even the most eco-friendly products can end up in landfill if the consumer does not know what to do with them. Recycling programmes above all need to be easy for the consumer to use. Beauty brands need to be transparent with their messaging to help the consumer understand their recycling programmes, ensuring they understand where the package goes and how it is processed. Rituals and L’Occitane are good examples of having clear refill instructions and incentives for returns.

Are there any sustainability regulations that beauty brands need to be particularly aware of when designing packaging?
Yes, The EU Packaging and Packaging Waste Regulation (PPWR) is a directive driving packaging sustainability in Europe and came into force in February 2025. The regulation applies to all EU packaging and there are goals and obligations for all packaging by 2030. The key changes coming are that it will establish design of recycling as a principle and cut down on unnecessary packaging.

Brands should be conducting a packaging audit and identifying non-recyclable and excessive packaging formats. They should be engaging with sustainable packaging partners with mono material and refill friendly designs – and preparing Extended Producer Reporting (EPR) systems to ensure they are tracking everything and avoiding vague green claims.

Where do you see packaging heading in the next 5-10 years?
Beauty packaging is on the brink of some major transformations for good. Over the next 5–10 years, we’ll likely see it shift from just looking pretty to being smart, circular, and conscious.

Circularity becomes standard – from single use to forever use, refillable will span across categories from lipstick to body washes.

Material innovation goes mainstream – bio-based and biodegradable with packaging made from algae, mushrooms or corn flour. Waterless formats result in less packaging such as solid skincare and hair care will eradicate the need for bottles.

Smart and connected packaging – digital product passports including QR codes and NFC chips that store ingredients, instructions, expiry dates and recycling information. Track and trace – brands will use smart packaging for inventory and transparency.

Packaging that does more – Active packaging – materials that preserve freshness, reduce oxidation or change colour when a product expires. Multi-functionality – tools and packaging all in one i.e. a brush built into the lid.

Working with Bespoke Advantage
Bespoke Advantage is a London based international beauty brand consultancy. We are a team of experts, associates and business partners specialising in supporting our clients – award-winning entrepreneurs, well established beauty and wellness businesses, retailers, investors, trade bodies and embassies – in developing and growing their brands across the beauty and wellness marketplace. If you are looking to launch a beauty or wellness brand or you are looking for support in expanding your brand across markets, get in touch, we would love to hear from you – Get in touch.